High Strength Structural Epoxy — Epo-Weld™

Reinforced and filled epoxy formulations engineered for high-strength industrial repair — abrasion and corrosion protection, machinable metal restoration, and chemical-resistant maintenance bonding.

Industrial pipes connected to building for Epo-Weld™ HSS high strength structural epoxy pump casing and chute repair
Pump Casings & Chutes
HSS-601 is formulated for eroded pump casings, chutes, and hoppers — glass fiber and Kevlar reinforcement prevents crack propagation and resists ongoing abrasive wear.
Silver and gold precision machined round metal accessory for Epo-Weld™ HSS high strength structural epoxy aluminum
Aluminum Molds & Dies
HSS-604 is an aluminum-filled paste that can be machined, drilled, and tapped after cure — salvaging aluminum molds, prototype tooling, and precision fixtures without welding.
Two industrial workers near factory wall for Epo-Weld™ HSS high strength structural epoxy engine block and casting
Engine Blocks & Castings
HSS-604 fills voids and surface defects in engine blocks, manifolds, and metal castings — a machinable compound that maintains adhesion under vibration and thermal cycling.
Close-up of black and gray metal pipe for Epo-Weld™ HSS high strength structural epoxy valve body and pump housing
Valve Bodies & Pump Housings
HSS-610 is engineered for corroded valve bodies and pump housings — its ceramic-filled formula provides a chemically resistant barrier against acids, alkalis, and solvents.
Gray concrete factory exterior for Epo-Weld™ HSS high strength structural epoxy tank lining and impeller repair
Tank Linings & Impellers
HSS-610 restores structural integrity in tank linings, impellers, and offshore equipment — resisting corrosion from salt spray, moisture, and abrasive wear in harsh environments.
Grayscale metal pipes in industrial setting for Epo-Weld™ HSS high strength structural epoxy heat exchanger
Heat Exchangers & Radiators
HSS-604 bonds and repairs heat exchangers, radiators, and vacuum fixtures — its aluminum content provides thermal compatibility and dimensional stability under cycling temperatures.
  • HSS-601 is the dedicated abrasion and impact-resistant grade — reinforced with glass fiber and Kevlar, it prevents crack propagation and resists ongoing abrasive wear. It is specifically formulated for repairing pump casings, chutes, and hoppers where surfaces are subjected to constant erosion.

  • Yes. HSS-604 is an aluminum-filled paste that can be machined, drilled, and tapped like metal after full cure. This makes it ideal for restoring dimensional accuracy on molds, dies, and engine castings without welding. Room-temperature cure takes 24–48 hours; oven-accelerated cure at 200°F takes 2 hours.

  • HSS-601 and HSS-610 both meet NASA outgassing requirements (ASTM E595), qualifying them for aerospace, satellite, and vacuum-sensitive environments where volatile material emission must be minimised.

  • Surfaces should be clean, dry, and free of oils, grease, and loose material. For best results on metals, abrade the surface to a rough profile using sandpaper or grit-blasting and degrease with a solvent wipe before application. The substrate should be at or above room temperature during application and cure.

  • HSS-601 offers a faster cure — functional in 2–4 hours at 77°F or 4 hours at 175°F. HSS-604 and HSS-610 require 24–48 hours at 77°F for room-temperature cure, or 2 hours at 200°F for an accelerated schedule. Elevated-temperature cure generally produces higher final bond strength.

  • Yes. HSS-610 is a ceramic-filled formulation engineered to provide a chemically resistant barrier against acids, alkalis, and solvents. It is specifically recommended for repairing valve bodies, pump housings, tank linings, and offshore equipment where long-term chemical and salt spray exposure is expected.

Ready to Specify Epo-Weld™ High Strength Structural Epoxy?

Tell us your substrate and repair requirement — abrasion, metal rebuild, or chemical resistance —
and our team will recommend the right HSS grade and provide a quote.