Ultra High Temperature Coatings — Epo-Weld™

Aluminum-filled coatings engineered for automotive headlamps, mercury vapor lamps, and high-temperature glass — formulations providing reflective, heat-resistant finishes stable to 1200°F for demanding lighting applications.

Gray car with white and blue headlights for Epo-Weld™ UHTC ultra high temperature coating automotive headlamp assembly
Automotive Headlamp Assembly
UHTC-466 is engineered for black top-coated automotive headlamps — a reflective silver finish stable to 1020°F, resisting moisture, road salts, and thermal cycling in automotive service conditions.
Light bulb glowing inside a glass sphere for Epo-Weld™ UHTC ultra high temperature coating uncoated glass headlamp
Uncoated Glass Headlamp Coating
UHTC-475 provides a single-coat direct-to-glass solution for uncoated glass headlamps — bonding strongly to glass up to 1020°F without multi-step processes for halogen and HID lamp capsules.
Light turned on in a room for Epo-Weld™ UHTC ultra high temperature coating mercury vapor lamp protection
Mercury Vapor Lamp Protection
UHTC-484 is a white reflective coating for mercury vapor lamps and high-temperature glass — a thermally stable barrier to 1200°F that resists yellowing and cracking under intense UV and heat.
Panoramic view of red stadium with bright floodlights for Epo-Weld™ UHTC ultra high temperature coating stadium
Stadium & Arc Lighting
Epo-Weld™ UHTC-484 meets the demands of high-intensity discharge lighting in stadium and arc lamp applications — the white formulation maintains reflectivity and stability under continuous operation.
Pile of metal fittings and nuts for Epo-Weld™ UHTC ultra high temperature coating thermal cycling resistance application
Thermal Cycling Resistance
All UHTC formulations resist moisture, thermal shock, UV exposure, and chemical pollutants — the coating matrix remains stable across wide temperature ranges, preventing delamination during repeated heat cycles.
Pile of metal objects stacked for Epo-Weld™ UHTC ultra high temperature coating high-throughput lamp manufacturing
High-Throughput Lamp Manufacturing
Single-component UHTC coatings require no mixing — enabling faster cycle times on automotive and industrial lamp lines with room-temperature cure and optional post-cure, integrating into existing processes without specialized equipment.
  • Epo-Weld™ UHTC is an aluminum-filled coating for high-temperature lighting applications — automotive headlamps, mercury vapor lamps, and HID arc lamps. It delivers reflective, heat-resistant surface finishes stable up to 1200°F.

  • Service temperature depends on the formulation. Epo-Weld™ UHTC-466 and UHTC-475 are rated to 1020°F; Epo-Weld™ UHTC-484 (white formulation) is rated to 1200°F for mercury vapor and arc lamp applications.

  • No — Epo-Weld™ UHTC is a single-component coating requiring no mixing. It cures at room temperature, simplifying application and enabling faster throughput on lamp assembly lines.

  • Epo-Weld™ UHTC cures at room temperature for 1 hour, with an optional 30-minute post-cure at 400°F. The post-cure improves thermal stability for demanding high-temperature service.

  • Epo-Weld™ UHTC-484 is the white formulation designed for mercury vapor lamps, arc lamps, and stadium lighting. It provides a highly reflective white surface stable to 1200°F and resists yellowing under intense UV and thermal radiation.

  • Epo-Weld™ UHTC coatings are aluminum-filled. UHTC-466 and UHTC-475 are silver grades; UHTC-484 is a white aluminum-filled formulation. The aluminum filler provides the reflective, heat-resistant properties required for lighting applications.

Ready to Specify Epo-Weld™ Ultra High Temperature Coatings?

Tell us your lamp type, substrate, and service temperature —
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